April
2004 Update
product and production method |
link: for
background on this project |
The
WorkConservatory is designed to be a product that
can be sold with multiple options to the home marketplace
and installed within a two week period from sale
to use. The design of the WorkConservatory, its
space, features and its structure, is tightly linked
to the method of manufacturing and field installation
to be employed. The goal is to produce a quality
environment, fully equipped and furnished, for
$250,000. |
This,
of course, will be the basic system, and while
there will be nothing wanting in this, there will
be numerous options from finishes to size, to technology
choices that can add to the utility of
the product and it’s sale price considerably. After
the WorkConservatory is on the market, new
customer requirements will be treated as custom
add-ons built as one-off designs and documented
- a selected sub-set of these will be added to
the
standard
option menu
of the
product
as production volume and distribution scale
and customer requirements and wants makes it sensible
to do so. This way, the “line” will grow and evolve,
organically, as the natural result of the “push-pull”
dynamic between the producer, customer and investor
networks in the WorkConservatory ValueWeb/market
[link]. |
Certain
components of the WorkConservatory including structural
pieces, skin, furniture and finish items will be
shop built and shipped to the site for erection
and installation. Other aspects of the structure
will be hand built in the field. These, however,
will be done so by highly systematized protocols.
No matter shop or field built, each component of
the system will be a “catalog” item
(which the exception of new custom pieces) and
the supplier/contractor
will be compensated on a fixed price basis, for
completed work, when the final product is turned
over to the owner and accepted. |
Each
phase of the work will be executed in small packages
of a few field-hours duration with several phases
completed and inspected on a daily basis. Site
disruption will be minimal with clean-up performed
at the end of each phase of work and always at
the end of each day. Owner “livability” will not
be unnecessarily disturbed and disruption to the
owner’s life will be minimal. |
Each
supplier/contractor will be totally accountable
for their work and the scheduling of each phase
of their work. Field work will be scheduled within
a tolerance of a couple of hours. A central system
will track the progress of all projects with every
member of the provider network capable of seeing
the real-time progress and detail of all work they
have responsibility for. |
craft_compensation_accounability |
All
field craft work will be compensated on a unit
basis and each member personally accountable for
their work, as well as, each team. Error, mistakes
and omissions will be fixed within a proscribed
time frame without additional compensation. All
work will be performed according to measurable
objective standards. |
sales_service_roles_responsibility |
Sales
and service roles will be compensated in the same
way and will be equally accountable for their omissions
and errors. |
buyer_access_accountability |
The
buyer will have oversight access to this same information
and contractual accountability for timely work
approvals and progress payments. |
The
System Integrator will manage the entire process
for a fixed fee per unit and work to achieve maximum
quality, value and profitability for each member
of each team assigned to each project, as well
as, the customer and investor. |
Problems
arising in the entire process from sale, design,
manufacturing, construction, instalation, to service
will be resolved in periodic facilitated meetings
the objective of which is to make everyone better
at what they do not to push blame or shift burden.
Revenues and profit will be transparent to the
entire community. With problems, the first rule
will be to keep quality
and timeliness
standards. The second rule will be to protect the
revenue and profitability of each member of the
provider network. The third rule will be to solve
problems by performance improvement and innovation
and to keep costs level or to lower them. The last
option is to solve a problem by raising the cost
of the product. |
This
way of building was accomplished 35 years
ago in the swimming pool industry - as an integrated
process
from sale to post-construction service- employing
paper methods, Workwalls for scheduling and Motorola
wireless units
in work crew trucks
deployed over a 40 mile radius while building thousands
a pools a year to high standards, in less than
10
days
each unit, with outstanding profit margins for
companies and high income for workers. Over a several
year period the cost of the pools was reduced by
40% while increasing quality and customer choices
from shapes to materials and equipment options.
Pools were regularly finished in 22 crew hours
(crews of 1 to 8) with a
high
level of mass customization and option variety.
It can be accomplished today, in a much shorter
learning
time, at a lower
production volume, and a much more complex and
sophisticated product can be accomplished, by employing
CAD, PM, financial management software and available
Internet
technologies
[link]. |
It
takes time to “practice” a system like
this into being and it takes a fairly steady flow
of business
that maintains a minimum level of volume - about
4 to 8 units a month for a structure like the WokConservatory.
Once a base level of work is accomplished, greater
production
numbers
will
be possible by cloning the crews at the subcontractor
level. Crews will set their own production
levels, thus their revenues; however, once they
agree to a given number of units per time period,
they have to produce this volume of work and do
so within the agreed to time-window. This makes
exact scheduling possible. In a system of
this kind
it
will be seen that production windows of highest
profitability will progress in a stair-step pattern.
Work volumes
will also tend to be seasonal. Therefore the system
has to be “tuned” from sales to production
to stay within the appropriate profitability sweet
spots.
There are various methods for doing this once the
basic pattern for a geographic area is discerned.
The ability to deal with volume fluctuation has
to be built into the system and the systems
integrator
has to work to keep the entire process tuned and
at mutually beneficial volume levels. This can
only happen if all aspects of the system from the
product itself, how it is built, the sales method,
the compensation method, subtle adaptations to
a regional area, the scheduling and accountability
process, financing packages and the agreements
with customers all work in harmony. This is total systems
design and no aspect of the design can be given
dominance over the other. |
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Return
To WorkConservatory Background |
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Return
To post Usonian Prototypes |
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Matt
Taylor
Nashville
April 27, 2004
SolutionBox
voice of this document:
VISION STRATEGIC SCHEMATIC
|
posted:
April 27, 2003
revised:
April 29, 2004
• 20040427.341609.mt • 20040429.888810.mt
•
(note:
this document is about 5% finished)
Copyright© Matt
Taylor 2004
Copyright© 2004 SFIA Architects - Master Builders
Aspects
of work shown here are Patented by iterations and
in Patent Pending
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